›› 2011, Vol. 23 ›› Issue (5): 0-1028.

• 生物系统工程 •    

ZPXG-18型转盘斜刮式自动光电数粒仪和千粒重仪的设计

宋礽苏1,蓝景针2 ,夏世峰2 ,华娇3

  

  1. 1浙江省农业科学院 蚕桑研究所,浙江 杭州 310021;2福鼎市电子仪表厂,福建 福鼎 355200;3浙江大学 现代光学仪器国家重点实验室,浙江 杭州 310027
  • 收稿日期:1900-01-01 修回日期:1900-01-01 出版日期:2011-09-25 发布日期:2011-09-25

Design of ZPXG-18 photoelectric instrument to automatically count and weigh up to 1 000 granules

SONG Reng-su;LAN Jing-zhen;XIA Shi-feng;HUA Jiao   

  1. 1Institute of Sericulture,Zhejiang Academy of Agricultural Sciences,Hangzhou 310021,China;2Fuding Electronic Instrument Factory,Fuding 355200,China;3State Key Laboratory of Optical Instrumentation ,Zhejiang University,Hangzhou 310027,China
  • Received:1900-01-01 Revised:1900-01-01 Online:2011-09-25 Published:2011-09-25

摘要:

依据新发现的使粒料自动排序和隔距的转盘斜刮原理,设计和研制了ZPXG-18型转盘斜刮式自动光电数粒仪和千粒重仪。让无序的粒料或种粒进入有斜槽和弧槽的槽盘中,在底部转盘带动下被斜刮而移行、自动整齐排序和产生粒间距,获得光电计数所需的可靠透光间隙,并通过预置和复检二次计数实施数粒。试验表明:(1)每轮预置计数误差数小于1~2粒,而复检计数与实际粒数的误差率小于0.04%;(2)计数速度可达50 粒·s-1;(3)颗粒适用范围0.5~18.0 mm;(4)试验中未发现供试颗粒破损现象;(5)结构简单可靠,无电磁振动噪声等;(6)其原理还可以应用或开发一些既要精准计数又需防止颗粒破损的数粒设备和机械。

关键词: 自动数粒仪, 千粒重仪, 预置计数, 光电计数, 供料过程自动化, 单片机编程和控制

Abstract:

This article set forth the principles for automatically arranging and separating granules via an inclined turntable, the foundations of which had been established through the design and manufacture of a turntable-inclined scratch style photoelectric apparatus that could count granules or weigh up to 1 000 of them. The unorganized granules entered an inclined trough and onto a turntable, the bottom of which automatically migrated, sorted and arranged the granules into space from each other, to get the reliable light-trough gaps, at which point a photoelectric apparatus accurately preset, counted and verified the collection of granules. This type of instrument provided several advantages over other designs: (1) the counting mechanism is extremely precise, for every round, the preset counting error is less than 1-2 granules, and the re-examination counting error rate is less than 0.04%; (2) the counting speed is as high as 50 granules per second; (3)applicable to a wide range of diameters, from 0.5 mm to 18 mm;(4) No damaged seed is found during tests; (5) the structure is simple and reliable and there is no electromagnetic vibration or noise; (6) the principles underlying the device have a wide range of potential applications and exploitation beyond precise counting and sorting granules, especially for some devises need no-damage counting.

Key words: automatically count granules instrument, 1 000 seeds weight instrument, preset count, photoelectric count, granules feeding process automation, microcontroller programming and control