浙江农业学报 ›› 2017, Vol. 29 ›› Issue (12): 2134-2141.DOI: 10.3969/j.issn.1004-1524.2017.12.24

• 生物系统工程 • 上一篇    下一篇

基于ANSYS Workbench的齿梳拨刀式油茶果采摘机拨果及花苞损伤仿真研究

饶洪辉, 罗时挺, 余佳佳, 张立勇, 刘木华*   

  1. 江西农业大学 工学院,江西省现代农业装备重点实验室,江西 南昌 330045
  • 收稿日期:2017-06-05 出版日期:2017-12-20 发布日期:2018-01-08
  • 通讯作者: 刘木华,E-mail:suikelmh@sohu.com
  • 作者简介:饶洪辉(1978—),男,江西丰城人,博士,副教授,研究方向为现代农业机械装备。E-mail:rhh58@sohu.com
  • 基金资助:
    国家自然科学基金(51305180); 江西省科技计划(20141BBF60057)

Study on simulation analysis of Camellia fruit picking and its bud damage with tooth comb dial knife machine based on ANSYS Workbench

RAO Honghui, LUO Shiting, YU Jiajia, ZHANG Liyong, LIU Muhua*   

  1. College of Engineering , Jiangxi Agricultural University, Key Laboratory of Modern Agricultural Equipment, Jiangxi Province, Nanchang 330045, China
  • Received:2017-06-05 Online:2017-12-20 Published:2018-01-08

摘要: 油茶果机械采摘中花苞损伤已成为行业亟待解决的问题。文章在ANSYS Workbench里建立了拨刀装置和油茶果及油茶花苞相互作用的三维模型,仿真分析了拨刀装置与油茶果及油茶花苞的相互作用情况,旨在揭示齿梳拨刀式油茶果机械采摘中花苞损伤机理,获得采摘中较优的拨刀参数。通过仿真分析,得到油茶果脱落的临界条件为拨刀初速度5 m·s-1、加速度2 m·s-2,而油茶花苞脱落的临界条件为拨刀初速度3 m·s-1、加速度2 m·s-2。其次分析在不同初速度和加速度状态下拨刀装置对油茶花苞的损伤情况,油茶花苞受拨刀击打后的最大等效应力和应变随加速度的增加呈略微减小的趋势,油茶花苞X方向的最大应变随加速度的增加呈略微增加的趋势,Y、Z两个方向的最大应变随加速度的增加呈略微减小的趋势。当拨刀厚度变为原来的1.5倍、2.0倍、2.5倍和3.0倍时,油茶果脱落的临界拨刀初速度分别为3.4、2.5、2.0和1.7 m·s-1;油茶果脱落的临界加速度分别为1.3、1.0、0.8和0.7 m·s-2。仿真结果表明,随着拨刀厚度增加,油茶果脱落的临界速度和加速度降低,实用性增强。

关键词: 油茶果, 拨刀, 仿真分析, 损伤, 花苞

Abstract: Camellia bud damage in the process of harvest by Camellia fruit picking machine is the most urgent problem. In order to reveal the theory of bud damage in mechanical picking of Camellia and to obtain the better picking parameters of dial knife, the effect between the tooth combing device and the Camellia and Camellia bud was analyzed. Firstly, the 3D model between tooth comb dial knife and Camellia fruit and bud were established in the ANSYS Workbench, the interaction between the dial knife device and Camellia and Camellia bud was simulated, simulation results showed that the critical initial velocity and the acceleration of the Camellia fruit peeling off were 5 m·s-1 and 2 m·s-2 respectively, and the critical initial velocity and the acceleration of Camellia bud dropping were 3 m·s-1 and 2 m·s-2, respectively. Secondly, the damage of Camellia bud was analyzed by the dial knife device at different initial velocity and acceleration, the maximum equivalent stress and strain of Camellia bud was slightly decreased with the increase of acceleration, the maximum strain in the X-direction of Camellia bud was slightly increased with the increase of acceleration, and the maximum strain in the two directions of Y and Z was slightly decreased with the increase of acceleration. As the dial knife thickness became 1.5 times, 2.0 times, 2.5 times and 3.0 times, the critical initial velocity of the dial knife to peeling off Camellia fruit were 3.4, 2.5, 2.0 and 1.7 m·s-1, respectively, and the critical acceleration of peeling off Camellia fruit were 1.3, 1.0, 0.8 and 0.7 m·s-2, respectively. The simulation results showed that with the increase thickness of the dial knife, the dial knife critical initial velocity and acceleration will be reduced, which can enhance the practicability of this machine.

Key words: Camellia fruit, dial knife, simulation analysis, damage, bud

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