Parameter optimization and field experiment of sugarcane harvester based on crop mechanical properties

doi:10.3969/j.issn.1004-1524.2023.05.23

Acta Agriculturae Zhejiangensis ›› 2023, Vol. 35 ›› Issue (5): 1187-1194.DOI: 10.3969/j.issn.1004-1524.2023.05.23

• Biosystems Engineering • Previous Articles Next Articles

Parameter optimization and field experiment of sugarcane harvester based on crop mechanical properties

LIU Limin¹(), REN Ping², CHEN Jianneng³^,^*(), ZHANG Xueheng³

1. Automobile Technology School, Zhejiang Technical Institute of Economics, Hangzhou 310018, China
2. Yuyao Agricultural Mechanization Technology Extension Center, Yuyao 315402, Zhejiang, China
3. School of Mechanical Engineering, Zhejiang Sci-Tech University, Hangzhou 310018, China

Received:2022-06-09 Online:2023-05-25 Published:2023-06-01

Abstract

Abstract:

In the present study, the sugarcane variety Yuetang 54-474 was selected as the test object, and the mechanical properties parameters of sugarcane crusts and cores were determined. A special mechanical model of sugarcane was established based on these mechanical parameters, and finite element analysis and modification were carried out for sugarcane cutting. Based on this established model, orthogonal test was designed to optimize the working speed, tool reciprocating speed and tool angle for sugarcane harvester. Based on the parameters obtained from the orthogonal test, the hand-held sugarcane harvester was developed. The field test results of the prototype showed that the broken-root rate of sugarcane was 6.9%, the lodging rate in the special direction was 91%, and the loss rate was 1.4%, which all met the requirement in field.

Key words: sugarcane harvest, mechanical properties, simulation, orthogonal test

CLC Number:

S225.53

LIU Limin, REN Ping, CHEN Jianneng, ZHANG Xueheng. Parameter optimization and field experiment of sugarcane harvester based on crop mechanical properties[J]. Acta Agriculturae Zhejiangensis, 2023, 35(5): 1187-1194.

Figures/Tables 11

Fig.1 Variation curves of tensile force and displacement

Fig.2 Variation curves of compression force and displacement

Fig.3 Diagram of sugarcane cutting model

Table 1 Mechanical properties parameters of materials for simulation modeling

材料 Material	弹性模量 Modulus of elasticity/Pa	屈服应力 Yield stress/Pa	切线模量 Tangent modulus/Pa	应变速率 Strain rate	失效应变 Failure strain
甘蔗皮Sugarcane epidermis	5.66×10⁹	1.25×10⁸	3.94×10⁹	100	0.012
甘蔗芯Sugarcane core	9.66×10⁶	1.28×10⁶	4.46×10⁶	100	0.012
65Mn	2.11×10¹¹	4.30×10⁸	—	—	—

Fig.4 Comparison of real cutting force and simulated cutting force

Fig.5 Photos of simulation of sugarcane cutting process a, Moving blade touching sugarcane; b, Moving blade cutting sugarcane; c, Sugarcane was cut.

Fig.6 Equivalent stress curve during sugarcane cutting

Table 2 Orthogonal experiment design and results

试验号 Test No.	各试验因素的水平Levels of test factors				等效应力 Equivalent stress/MPa
试验号 Test No.	v₁	v₂	θ	空列 Empty column	等效应力 Equivalent stress/MPa
1	1	1	1	1	158
2	1	2	2	2	43
3	1	3	3	3	58
4	2	1	2	3	60
5	2	2	3	1	165
6	2	3	1	2	160
7	3	1	3	2	62
8	3	2	1	3	132
9	3	3	2	1	47

Fig.7 Influence of working speed, tool reciprocating speed and tool angle on equivalent stress

Fig.8 Schematic diagram of assembly 1, Push tray; 2, Walking wheel;3, Gearbox; 4, Drive power ; 5, Counterweight frame; 6, Steering handrail; 7, Dial finger chain; 8, Suspension; 9, Upper wheel of feeding mechanism; 10,Reel drive spindle; 11, Stacking frame; 12, Reducer; 13, Reciprocating tool; 14, Power input shaft; 15, Grain holding machine.

Fig.9 Field test conditions

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Parameter optimization and field experiment of sugarcane harvester based on crop mechanical properties

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